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Structural Optimization of a Gas Distributor of Vertical Adsorption Tower Based on CFD
Bingchao GUO, Yongfei YAN, Cunlei LI, Yiwan NING, Feng GU
Abstract68)   HTML1)    PDF (2084KB)(15)      

The vertical adsorption tower is crucial for carbon dioxide removal from flue gas, but its complex and variable adsorption process poses challenges for optimal production. Achieving uniform gas distribution is essential, prompting the evaluation of various gas distributors via computational fluid dynamics (CFD). Four types were compared: no distributor, conical, truncated cone, and a combination of sieve plate with baffle. Results were assessed based on velocity vector smoothness and curve uniformity. A single sieve plate resulted in non?uniform airflow concentrated at the tower center. Types Ⅰ and Ⅱ improved flow but with uneven distribution. Type Ⅲ, featuring a sieve plate and baffle, significantly enhanced uniformity. Optimal parameters identified were a baffle diameter (d) of 100 mm and a distance (h) of 150 mm from sieve plate to air inlet. This configuration achieved the most uniform airflow distribution, demonstrating superior effectiveness in carbon dioxide adsorption processes.

2025, 45 (2): 61-67. DOI: 10.12422/j.issn.1672-6952.2025.02.008
Crack Failure Analysis of Torch Burner Pipeline in Petrochemical
Zhiwei Zhao, Wenquan Jiang, Junfeng Guo, Yanhai An, Zhi Li, Yao Zhang
Abstract482)   HTML4)    PDF (3107KB)(363)      

The failure mechanism of pipeline cracking area of ground flare burner was studied. Through the combination of low?power macro analysis, material analysis, microscopic metallographic analysis, scanning electron microscope (SEM) micro morphology and energy spectrum analysis (EDS) and experiment, the causes of pipeline failure and cracking were found out. The sensitive environment (medium), the influence of sensitive materials and stress conditions on pipeline cracking failure were further analyzed. The results show that at a certain temperature, an acidic corrosion environment of H2S+CO2+H2O is formed in the pipeline, and the stainless steel material of the flare burner pipeline is seriously sensitized and has serious intergranular corrosion; Intergranular corrosion causes grain spalling on the surface of pipe wall, resulting in pitting pits, which become the crack source of stress corrosion cracks; The flare burner pipeline will produce a certain degree of stress concentration in the process of manufacturing, processing and device operation. Under the condition of corrosive medium, sensitive material and stress concentration, the flare burner pipeline will fail due to intergranular stress corrosion cracking.

2022, 42 (5): 80-83. DOI: 10.3969/j.issn.1672-6952.2022.05.012