Journal of Liaoning Petrochemical University ›› 2006, Vol. 26 ›› Issue (1): 58-62.

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Ex trusion Characteristic' s Analysis of Multiple -Screw Reactors Based on CFD

  

  1. 1 .School of Mechanical Engineering , Liaoning University of Petroleum & Chemical Technology , Fushun Liaoning 113001 ,P .R .China ;
    2 .Fushun Machinery Petrochemical Fiber Co.Ltd ., Fushun Liaoning 113004 , P .R .China
  • Received:2005-09-20 Published:2006-01-25 Online:2006-01-25

基于CFD 多螺杆反应器挤出特性的分析

朱向哲1 , 陈德荣2 , 谢禹钧1   

  1. 1 .辽宁石油化工大学机械工程学院, 辽宁抚顺113001 ;
    2 .抚顺机械石化设备有限公司, 辽宁抚顺113004
  • 作者简介:朱向哲(1974 -), 男, 山东莱芜市, 讲师, 硕士。
  • 基金资助:
    中国石油天然气集团公司中青年科技创新基金资助课题(2001CX-30)。

Abstract:

     The flow of melt poly ethylene in double -screw extruder , “ —” -shaped tri -screw ex truder , triangular tri -screw extruder and four -screw extruder was analyzed by means of ANSYS/FLOTRAN .The special study focused on the central area of reactor' s flow path of triang ulartri -screw extruder and four -screw extruder .Ex trusion characteristic of four types of reactors was compared.The results show that a large velocity gradient emerges in the intermeshing region of the screw reactors, which is helpful to mix materials sufficiently .The four reactors have different numbers of intermeshing regions .Double -screw reactor , “ —” - shaped tri-screw extruder , triang ular tri -screw extruder and four -screw extruder have one, two , three , and four intermeshing regions respectively .With the increase of the number of intermeshing regions, the mixing ability of materials is enhanced gradually . Triang ulartri-screw extruder and four -screw extruder have special structure, that is, central region.Materials in the central region form circumfluence , which promotes the mixing effect and prolongs the mixing time of materials in the central region .Through calculation , the materials cannot be hold up in the central area .For double -screw extruder , “ —” -shaped tri -screw ex truder , triangular tri -screw extruder and four -screw extruder , flow rate , back flow rate , coefficient of back flow rate and average rate of shear are incremental gradually .It is verified in theory that the multiple -screw extruders have good material transpor tation and mixed ability .Multiple -screw extruder is fitter for polymer processing .

Key words:  Multiple -screw reactor ,  Ex trusion characteristic ,  Computational fluid dynamics

摘要:      利用ANSYS/FLOTRAN 程序对聚乙烯熔体在双螺杆、一字型三螺杆、三角形三螺杆和四螺杆反应器中的流动进行了分析, 对三角形三螺杆和四螺杆反应器中流道的中心区进行了重点研究, 并对4 种类型反应器的挤出特性进行了比较。结果表明, 螺杆反应器的啮合区具有较大的速度梯度, 有利于物料的充分混合。双螺杆、一字型三螺杆、三角形三螺杆和四螺杆反应器的啮合区个数分别为1, 2, 3, 4 个, 由于啮合区个数的增加, 其物料混合能力也逐渐增强。三角形三螺杆和四螺杆反应器具有特殊的结构“中心区” 。中心区的物料形成环流, 环流的存在促进了中心区物料的混合, 增加了物料在中心区的混合时间;经过计算, 物料不能滞留于中心区。双螺杆、一字型三螺杆、三角形三螺杆和四螺杆反应器的流量、回流量、回流系数以及平均剪切速率依次逐渐增大。从理论上验证了多螺杆反应器在物料输运能力以及物料混合能力等方面均具有较佳的能力, 多螺杆反应器更适合聚合物的加工。

关键词:  多螺杆反应器,  挤出性能,  计算流体力学

Cite this article

ZHU Xiang -zhe, CHEN De -rong, XIE Yu -jun. Ex trusion Characteristic' s Analysis of Multiple -Screw Reactors Based on CFD[J]. Journal of Liaoning Petrochemical University, 2006, 26(1): 58-62.

朱向哲, 陈德荣, 谢禹钧. 基于CFD 多螺杆反应器挤出特性的分析[J]. 辽宁石油化工大学学报, 2006, 26(1): 58-62.

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