Journal of Petrochemical Universities
Annual Contents
Journal of Petrochemical Universities 2009 Vol.22
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Effect of Peptizator on Performance of MCM -22 Zeolite Catalyst
YU Hai-qing, LI Jian-wei,SUN Xiao-yan, LI Ying-xia, et al
Abstract1056)      PDF (219KB)(637)      
A series of MCM -22zeolite catalyst samples were prepared with nitric acid,hydrochloric acid ,acetic acid and formic acid as the peptizators.The zeolites were characterized by means of particle strength apparatus and TG -DTA apparatus to investigate the effect of peptizators on the physical properties of MCM -22catalyst.The results show that the strength and total acid of zeolites with inorganic acid as peptizator are higher than the zeolites with organic acid.With the increasing nitric acid dosage,the mechanical strength of the zeolite catalyst increases at first and then decreases,with the maximal catalyst strength being obtained at a dosage of 10%.The total acid is enhanced by adding the appropriate amount of nitric acid.Taking the alkylation of benzene with propylene as a model reaction,the catalytic performances of the MCM - 22 zeolite catalysts were evaluated by means of a semi-continuous gas -liquid reactor and a liquid-liquid continuous reactor.The experimental results show that activity and selectivity of zeolite in inorganic acid is stronger than that in organic acid.When the nitric acid dosage is
less than 20%,the activity of MCM -22 zeolite is increased with increasing of nitric acid dosage.The selectivity to cumene reaches a maximum value when nitric acid dosage is 10%.
2009, 22 (1): 1-4.
Preliminary Study on Drilling Wastewater Correlated With Three -Sulfonated Mud System Treatment With Aerobic Process
GUO Zhen-ying, Lv Rong-hu,ZHANG Hong-yan,et al
Abstract2043)      PDF (298KB)(652)      
Drilling wastewater correlated with three-sulfonated mud system hardly reach the standard just by coagulation process,and it costs too much by other physicochemical processes.According to these characteristics of drilling wastewater correlated with three-sulfonated mud system,UV/Fenton-aerobic process was intended to use. Water quality, oxygen uptake rate (OUR)and shake-flask culture method were mensurated to assess biodegradability of the drilling wastewater which was treated by UV/Fenton oxidation.After treating the wastewater,the dehydrogenase activity (DHA) of the activated sludge was tested.The results show that the wastewater have good biodegradable possibility.When the mixed liquor suspended
solids (MLSS) is 3000 mg/L,the removal rate of chemical oxygen demand (COD) can reach to 60.7% and the removal rate of biological oxygen demand (BOD) can reach to 9402% in 4 h by batch wastewater biotreatment.It proves that UV/Fenton-aerobic process is feasible to the drilling wastewater.
2009, 22 (1): 5-8.
Biodiesel Produced in Supercritical Methanol
XING Cun-zhang, TAN Ming-chen, Lv Hai-liang, GAO Fei
Abstract1682)      PDF (293KB)(631)      

 

In supercritical methanol reaction of zanthoxylum bungea maxim oil and single acid,the influence of reaction temperature, pressure, time, molar ratio of methanol to zanthoxylum bungea maxim oil(single acid) and acid value were discussed. Reaction kinetics in supercritical methanol was also investigated. The results show that more than 85% of the yield of aliphatic methyl esters can be obtained under the optimal reaction parameters such as temperature (300 ℃), pressure (15 MPa), reaction time (2 h) and molar ratio of methanol to zanthoxylum bungea maxim oil (6∶1). And more than 95% of single acid methyl esters can be obtained under the following conditions: the temperature is 300 ℃, the pressure is 15 MPa, the time is 2 h and molar ratio of methanol to single acid is 5∶1. The properties of biodiesel are very close to the  common diesel oil and mainly accord with the quality standard of American biodiesel.
 
2009, 22 (1): 9-12.
Effects of Phenols on Storage Stability of FCC Gasoline
WU Shi-kui,HUANG Ke-Ming,LIANG Chao-lin,CAO Guang-Jing
Abstract1878)      PDF (310KB)(558)      
Based on the test data correlation of the FCC gasoline composition, induction period and absorbance, influence law of phenols on storage stability of FCC gasoline were analyzed. The results show that the phenols compounds in the FCC gasoline are antioxidant and acidic catalyst of creating color and resins. The more phenols in the FCC gasoline, the longer the induction period is and the faster the color do. When phenols content in the FCC gasoline is more than 200 μg/g, induction period of  FCC gasoline is decrement as diene number increment; and storage absorbance is  increment as both diene number and basic nitrogen increment. Otherwise phenols content is less than 120 μg/g, the FCC gasoline color is steady,but induction period is shorter. The change of gasoline storage absorbance or induction period is smaller, when the diene value is from 0.7 to 2.6 g(I2)/(100 g). The phenols content is controlled by optimizing catalytic feed, controlling basic pre-wash deepness and optimizing various gasoline blend as well as adding antioxidant, so storage stability of gasoline is improved.
2009, 22 (1): 13-16.
Preparation of the Copolymer of Acrylate and N -Vinyl Pyrrolidone
CHEN Yu, LIU Yun-fei, TAN Hui-min
Abstract1567)      PDF (320KB)(503)      
The copolymer of PAANa -co-PVP was prepared by copolymerization of acrylate and N -vinyl pyrrolidone,intiated with the NH· H O/HOredoxy intiator.The structure of the copolymer was characterized via FTIR method.It is educed that the reactivity ratio of AANa(r) and NVP(r) is 3.296 and 0.808 respectively,by analyzing the reactivity ratio results calculated by mathematical methods of FR,KT and YBR, via the aid of the test results of element analysis.The extrinsic cytotoxicity of the copolymer was evaluated through the 3-4,5-dimethylthiazol -2-yl -2,5-diphenyltetrazolium bromide (MTT) reduction assay.It is found that the copolymer is biocompatible.
2009, 22 (1): 17-21.
Influencing Factors of Coking for Heavy Oil Catalytic Pyrolysis
YANG Lian-guo, MENG Xiang-hai, XU Chun-ming, GAO Jin-sen
Abstract2262)      PDF (313KB)(538)      
The coking performance for the catalytic pyrolysis of heavy oil with temperature,weight ratios of catalyst -to-oil and steam-to-oil and residence time,was investigated in a confined fluidized bed reactor on catalyst CEP-1,with a special catalyst of catalytic pyrolysis process (CPP) technology.The coke content on catalyst decreases with the increase of the weight ratios of catalyst - to-oil and steam-to-oil and n(H)/n(C) of the feed,and it increases with the enhancement of reaction temperature and aromaticity of the feed.Coke yield increases with increasing reaction temperature,catalyst-to-oil weight ratio and aromaticity,while decreases with increasing steam-to-oil weight ratio and n(H)/n(C) of the feed.Both coke content and coke yield show minimum as residence time of oil gas prolongs.Both n(H)/n(C) and aromaticity of the feed can well reveal the coking tendency of a feed.On the basis of the experimental research,a correlation model of coke content and coke yield with feed property and reaction conditions was established.The parameters in the model were calculated by least square regression.
2009, 22 (1): 22-25.
Effect of Peptizers on Properties of Formed TiO2 Supports
WANG Ji-yuan,GU Yue-feng,CHEN Shao-hui,et al
Abstract917)      PDF (585KB)(582)      
Formed TiO supports were prepared by extrusion process using TiO powder as raw material.The influence of the kinds of peptizers,the contents of citric acid,the contents of nitric acid,and the binder/citric acid mass ratios on properties of the formed TiO supports were investigated,and these supports were characterized by crushing strength test,BET and SEM methods.The results show that all the peptizers can improve the crushing strength of the formed TiOsupports;however, peptizers have little effect on the surface area of the supports. The added citric acid can remarkably increase the crushing strength of the formed TiO supports,and the maximum value can be obtained when mass fraction of 3% citric acid is added. Addition of HNO can increase the crushing strength and narrow the pore size distribution of the formed TiO2 supports.It is also found that the formed TiO supports with high crushing strength,narrow pore size distribution and little surface defects can be prepared using the suitable binder/citric acid mass ratio.Under the preparation conditions of nitric acid mass fraction of 3%,binder/citric acid mass ratio of 4:6 and calcination temperature of 700 ℃,the crushing strength,surface area and pore volume of the formed TiO support can reach 125.8 N/cm,48.6 m /g and 0.33 cm /g,respectively.
2009, 22 (1): 26-30.
Prediction of Bioconcentration Factors of Nonionic
FENG Chang-jun,TANG Zi-qiang,YANG Wei-hua,MU Lai-long
Abstract882)      PDF (243KB)(521)      
The Hall's electrotopological state indices (EIk ) for atom type have been calculated for165 nonionic organic compounds based on the characteristics of atom types.A satisfactory relationship between bioconcentration factor (lgBCF) and EIk of 122 nonionic organic compounds by Leaps-and-Bounds regression and Leave-One-Out cross validation (LOO) can be expressed.The model has an overall robustness,which could provide logical prediction for the lgBCF of 43 nonionic organic chemicals by means of Jackknife testing. The result shows that the model can be used to estimate and predict the BCF of nonionic organic compounds.
2009, 22 (1): 31-35.
Preparation of Extremely Pure Naphthalene From
XIONG Jie-ming, FENG Hui, GONG Liang-fa, ZHANG Li-ping
Abstract1999)      PDF (369KB)(558)      
Extremely pure naphthalene is the raw materials of some high level industrial products, and it can be attained from the industrial naphthalene fraction by desulphurization and purification. The primary impurity in industrial naphthalene fraction is the sulfide thionaphthene, which is very difficult to be removed off by ordinary separation methods. Oxidative desulphurization with oxidant hydrogen peroxide and catalyst formic acid was studied, and the effects of formic acid amount, hydrogen peroxide amount, reaction temperature and reaction time on desulphurization ratio were investigated experimentally. The result indicates that the desulphurization rate simply increases with the increasing of formic acid amount, but it increases at first and then goes down with the increasing of hydrogen peroxide amount, and there is an optical amount range. The viscosity decreases with the increasing of temperature, which is help to the mixing of oil and water phase, and thus to improve the reaction and the desulphurization rate, and the optical temperature is 89~92 ℃. Under the optimized condition of n(H)/n(F)=3.65, n(H)/n(S)=8.49, 89 ℃ and 60 min, the desulphurization rate can reach to 97.90%, and after purified the oil phase by distillation to remove the [KG*4]resultant [KG*4]and [KG*4]the non-sulfide impurity, the  content  of  naphthalene  in  the  product is  more  than 99.90%, and is clearly higher than the industrial product(97.06%).
2009, 22 (1): 36-40.
Hydrodynamic Adsorption of Cationic Polymer in Porous Media
LIU Jian-xin, ZHANG Ying-hua, REN Shao-ran
Abstract985)      PDF (263KB)(565)      
Core flood experiments were carried out using unconsolidated SiC sand -packs at different injection rates under isothermal conditions. The thickness of adsorbed polymer layers could be calculated from the residual resistance factors
measured in core flood experiments.The results show that adsorption of cationic polymers in porous media is affected mainly by electrostatic attraction and hydrodynamic forces. At low polymer injection rates, polymer adsorption is dominated by electrostatic forces, while it is dominated by hydrodynamic forces at higher polymer injection rates. The adsorbed layer thickness increases linearly from 290 to 1510 nm with polymer injection rates.The adsorbed layer thickness is also affected by the brine injection rate in back-flush: high brine injection rate can increase the adsorption. Therefore, the adsorption of
polymers can be improved using higher rates in squeezing both polymer and back -flush brine solutions,and so the water control efficiency.
2009, 22 (1): 41-44.
Synthesis of 2,5 - Di - (tert - butyl)Hydroquinone
CHENG Li-hua,TENG Jun-jiang,WANG Shu-qing,ZHANG Jian-heng
Abstract956)      PDF (238KB)(578)      
Synthesis of 2,5-di-(tert-butyl)hydroquinone(DBHQ) by alkylation of hydroquinone with methyl tert-butyl ether (MTBE) was studied. The optimum was discussed with the method of orthogonal design. The effects of reaction time,
molar ratio of hydroquinone and MTBE and solvent dosage on the yield of DBHQ were also investigated.The optimum conditions for synthesizing DBHQ are as follows: n(hydroquinone)/n(MTBE)) is 2.1∶1,n(hydroquinone)/n(catalyst) is 1∶0.1,the reaction temperature is about 90 ℃, the reaction time is 1.5 h,volume ratio of alcohol and water is 1∶2. Under the optimum conditions, the content of DBHQ in the product is above 99%, the average yield of DBHQ is 60%.
2009, 22 (1): 45-48.
Estimation and Prediction of Solubility and Octanol -Water Partition Coefficients of Dioxin -Like Aromatic Halide
CHEN Yan
Abstract1638)      PDF (200KB)(598)      
The Kier's sharp index ( mK ) (m=1,2,3) of dioxin-like aromatic halides(PCDDs,PCDFs,PCBs,PCDEs)were calculated based on molecular topological theory. The quantitative structure-property relationship models (QSPR) between solubility, octanol-water partition coefficients and mK were investigated with linear regression method. The calculated values from these models were agreeable with the experimental values well. Further more Jackknifed method was applied to examine the robustness of estimated models. The results show that these models proves applicable for their stability and predictability. 
2009, 22 (1): 49-52.
Optimization Experiment on Combinational Chemical Agent to Oil Sand Elution
LI Xiao-jun, CAI Wen-bin, LI Zhao-min, ZHANG Ming-hui
Abstract850)      PDF (287KB)(548)      
The combinational chemical agent washing experiment was carried out in order to solve the problem of low oil sand elution efficiency by using water. The affection of NaOH, Na 2CO 3 , combinational chemical agent and XY series agent on elution ratio of oil sand of inner Mongolia Tumidi area was studied. The optimization combinational chemical agent was selected according to the oil sand elution ratio. The experiment result shows that in the experimental condition of agent with the oil sand quality ratio is 1∶1, the constant temperature 85 ℃ and heats up for 60 min, elution ratio of NaOH and Na 2CO 3  combinational chemical agent is better than single lye, when XY-1 and XY-2 combustion with alkali, the optimization prescription is NaOH(1.0%)+Na 2CO 3 (1.0%)+XY-1(0.15%) and NaOH(1.0%)+Na 2CO 3 (1.5%)+XY-2(0.10%).
2009, 22 (1): 53-55.
Gasoline Vapor Recovery Based on Integrated Technology of Absorption - Adsorption
HUANG Wei-qiu,XU Xiao-mei,LIN Yi,LIU Hai
Abstract1692)      PDF (339KB)(648)      
Two tests were designed to investigate activated carbon adsorbing gasoline vapor. In the inlet vapor-air mixture of the adsorption towers, the vapor volume fractions were 0.05 and 0.40, and the mixture flow were 40 m3/h and 65 m3/h respectively. The test results show that their recovery rate are above 95%, but test I appeared lower heat effect in carbon bed than test II, because the temperature increase in their beds were 43.1 ℃ and 72.2 ℃ respectively. A new integrated technology of absorption-adsorption for gasoline vapor recovery was developed. The recovery rate is up to 99.6%, and the outlet vapor volume fraction can be controlled below 0.003 2. Heat effect in the new carbon bed is the lowest, because the temperature increase in the bed is below 35 ℃. The integrated system will repay lower investment than the single absorption and higher safety than the single adsorption. The integrated system will appear distinct comprehensive benefit. 
2009, 22 (1): 56-60.
The Method of Measurement for Oil Film Shrink Velocity
JIANG Ping,ZHANG Gui-cai,GE Ji-jiang,LIU Hai-tao
Abstract2101)      PDF (391KB)(703)      
The velocity of the oil film scaling off the solid was used to estimate the surfactant to scale off the oil from the solid.The oil film shrank in the OP or Na2CO3 solution was researched.It shows that the oil shrank fastest in the OP-10 solution
and the shrink velocity is close in the OP-8 and OP-30.The oil shrank slowest in OP-40solution.In the Na2CO3 solution the area of oil do not change ,but the thickness of the oil changed.It indicates that the OP molecule adsorbs on the water -solid surface and reduces the water -solid interfacial tension.The balance in the contact point is broken and the oil film shrinks.In
the Na2CO3 solution,although the oil -water interfacial tension is changed,the solid-water interfacial tension is not changed so that the oil film area do not shrink.The Na2CO3 reacts with the petroleum acid and the surface-active substance distribute asymmetrically,so that it causes the interfacial tension gradient and non-uniform thickness.
2009, 22 (1): 61-64.
Effect of Length -to-Diameter Ratio of Mixing Elements on Flow Field in Kenics Static Mixer
GONG Bin, BAO Zhong-ping, HUANG Na, WU Jian-hua
Abstract817)      PDF (495KB)(550)      
The velocity distribution of the tube in the kenics static mixer was simulated by using the CFD software.And flow field of partial type static mixer was measured by using LDV (Laser Doppler Velocity). The discussions were given to the
effect of length -to-diameter ratio of mixing elements on the velocity distribution and turbulent property in kenics static mixer.The results show that the trend of the velocity of different direction and turbulent kinetic energy along axis is changeless with the variety of the length -to-diameter ratio of mixing elements .But the value of amplitude is influenced.When the length-to-diameter ratio of mixing elements is little,the value of amplitude of velocity of different direction and the slope is bigger.The effect of the radial velocity is obvious and that of axial velocity is minor.With the length-to-diameter ratio of mixing elements diminution,the turbulence degree and turbulent kinetic energy enhanced and the increasing of the velocity is greater than the variation of velocity.
2009, 22 (1): 65-68.
Flame Heat Radiation Hazard Analysis of Elevated Flare Under Accident Condition
CHENG Qi,ZHANG Li-jing,TAO Gang,SONG Hui-hui
Abstract1007)      PDF (255KB)(611)      
Flame radiation hazard of petrochemical plants' flare systems was studied from fluid dynamic. CFD technique was used to simulate flame radiation under 500 t/h discharge and radiation field around flare was established. The software Statistica was used to fit the relationship between heat radiation intensity and horizontal distance to the center of flame. Based on safe heat radiation intensity 81.5 m is obtained as the safety distance for personnel on the ground according to the requirement of the standard SH3009-2001. This safety distance is important for emergency response and personal protection.
2009, 22 (1): 69-72.
Temperature Drop of Shutdown the Exposed Pipeline
LI Jin,WANG Ping,WANG Hong-xia,WU Ming
Abstract983)      PDF (324KB)(653)      
For the exposed crude oil pipelines,the heat capacity of oil in pipelines was much smaller than that in surrounding soil,so the cooling rate of exposed line was much faster than that of the buried line.And it becomes the key to limit shutdown time of oil transport line.Based on the bare hot oil pipeline thermal and hydraulic characteristics, established a pipeline shutdown temperature drop mathematical model.Use finite difference method after simplifying the model,changed the heat transfer partial differential equations into a system of linear equations,then used iterative method to calculate.Compile program diagram of the shutdown temperature drop of temperature field,calculated temperature distribution during different shutdown time.Compared the temperature of the governing center, 1/2 radius of the wall, developed a viable intermittent oil
transportation program.
2009, 22 (1): 73-75.
Singular Stress Fields and Fracture for Periodic - Arrayed Indentation (Part I :Stress Intensity Factors)
WANG Xiao-hua, ZHAO Ping
Abstract864)      PDF (418KB)(488)      
Based on the conservation law, a very simple method to formulize the stress intensity factors for the multi -indentation under the rigid punches was proposed .Some of the closed form expressions of the stress intensity factor were derived for the different indentation.The interactive effect of singular stress fields of the multi -indentation was investigated. The equivalent relationship between the periodic cracks and periodic indentations was discussed also. An equivalent crack method had been found.The numerical analysis indicates that the proposed method in present paper has enough precision for engineering applications.
2009, 22 (1): 76-81.
KPCA - RVM Modeling Method and Its Application for Soft Sensor
YAN Xue-feng, CHEN Jia, HU Chun-ping, QIAN Feng
Abstract1805)      PDF (282KB)(583)      
A novel modeling method integrated KPCA with RVM was proposed. The kernel primary component analysis (KPCA) was employed to identify the principal components from the nonlinear transform data of independent variables,which were regarded as character variables.Regression between character variables and dependent variables was done based on RVM,and the optimal number of the character variables was adaptively determined according to the generalization performance of the regression model.Thus ,KPCA-RVM method could eliminate the disturbance of redundant information and achieve the best nonlinear model with good generalization performance.The method of KPCA-RVM was demonstrated by a 4-CBA’s content soft -sensing of PTA.Simulation results show this method is effective and the performance is better than those of PCA-RVM and RVM.
2009, 22 (1): 82-85.
Compressor Valve Fault Diagnosis Based on Wavelet Packet Entropy and SVM
CUI Hou-xi, ZHANG Lai-bin, WANG Zhao-hui,et al
Abstract1471)      PDF (158KB)(536)      
The feature extraction and the failure identification model construction was extremely difficult due to the nonstationarity and nonlinearity of the compressor valve vibration signal and the little failure sample.According to the above
characteristic,the information with good fault -tolerance ability was extracted as the feature parameter,which outlines the overall statistical characteristic of the signal.The extracted wavelet packet entropy was used as the input vector to construct the decision function and establish the valve wear failure SVM classifier based on the available failure sample.The experimental result demonstrates the effectiveness of the model in the nonstationarity signal feature extraction and nonlinearity pattern classification with small sample,and this model provides a practical valve wear failure diagnostic method.
2009, 22 (1): 86-88.
Multi - Fieldbus Distributed Control System Based on Multi - Agent System
ZHANG Lie-ping, ZHANG Yun-sheng, CHENG Da-fang
Abstract1841)      PDF (327KB)(522)      
According to the architecture and the characteristics of multi -fieldbus distributed control system,a novel multi -fieldbus distributed control oriented hierarchical and distributed multi -Agent system (MAS) architecture was constructed and
designed.The MAS was composed of system control Agent ,region control Agent and on-site Agent.It used OPC technology as communication mode throughout the whole system.By introducing the concept of regional Agent group,the system adopted a regional management based on Internet to realize effective management of the regional Agent group and the distributed coordinated control .Finally,the main functions of each Agent were designed,and the communication model and the working process of multi -Agent system were also analyzed.
2009, 22 (1): 89-92.
Attribute Reduction in Interval Valued Decision System
ZHU Feng, ZHANG Xue-feng
Abstract1466)      PDF (174KB)(499)      
Through the real rough set model based on consistent relation, the conceptions of the lower and upper approximation,boundary,B -positive region,B -negative,and B -borderline region were analyzed.Then attribute reduction
in real value rough set was presented,and the steps of attribute reduction were given.Successive search generalized important degree of subset,to see whether the generalized important degree is equal to that of the set.The feasibility is proved by the following example.
2009, 22 (1): 93-96.
The Preparation and Curing Kinetics of the Silicon - Containing Epoxy Resin
YANG Ming-shan, HE Jie, LIU Zheng
Abstract1725)      PDF (281KB)(610)      
Silicon-containing epoxy resin (CNE -Si) was synthesized from diphenylsiandiol (DPSD) and ortho-cresol novolac epoxy resin with SnCl as catalyst.The chemical structure of CNE-Si prepared was characterized by FT- IR,H -NMR .The thermal stability was analyzed by TGA.The results show that the -Si-group enhanced the thermal stability of the epoxy resin.The curing kinetics of the system is studied by isothermal DSC.The kinetic parameters of the curing reaction including the activation energy and reaction order are calculated using Kissinger and Ozawa method,which offer basic date for the application of CNE-Si .
2009, 22 (2): 1-4.
Surface Modification of Nano - ZnO
ZHOU Li, ZANG Shu-liang, HU Xiu-ying
Abstract840)      PDF (342KB)(669)      
Surface of nano-ZnO was modified by the aluminate, then compared with titanate and silane coupling agent respectively. The results show that the effect of aluminate is slight better than titanate, the effect of aluminate and titanate is better than silane coupling agent. Using aluminate coupling agent to modify the nano-ZnO, the optimal experiment condition is as below: coupling agent amout is 1%, reaction temperature is 100 ℃, reaction time is 30 min, ultrasonic time is 20 min. Under the condition, the oil-affinity degree and water-sorption percent are 70.37% and 4.79% respectively. The corresponding groups of the coupling agent are introduced to the sufficient function between the nano-ZnO and couping agent. The dispersing properties of the modified nano-ZnO are improved markedly. 
2009, 22 (2): 5-8.
Oxidation and Effect Factors for Heat Gathering of Iron Sulfide
ZHAO Xue-e, JIANG Jun-cheng, WEI Xin-li
Abstract1077)      PDF (225KB)(919)      
Oxidation process of iron sulfides was observed by installation of oxidation experiment.Oxidation process of iron sulfide can be divided into three stages :surface layer self -heating period,incubative period and accelerative oxidation period. Heat gathering was the key factors for iron sulfide self -ignite.Effects of oil,water content and sulfur on heat gathering were explored using oxidation experiment installation.The results show that oil has complicate effect on self - ignite of iron sulfide.Water content can prevent iron sulfide from oxidizing.Sulfur has a little effect on initial stages of self -ignite,while in the final stage it can be as external heat source.
2009, 22 (2): 9-11.
Synthesis ,Characterization and Its Application in Diesel Fuel of CBC - NO Claw Macromolecule
LONG Xiao-zhu, TIAN Yan-wen, WANG Chang-song,et al
Abstract1082)      PDF (405KB)(529)      
Citric acid-beta-butylene glycol-citric acid(CBC)claw molecule was synthesized from beta-butylene glycol and citric acid in toluene.And the reaction occurred in an oil bath at 120 ℃.The obtained CBC further reacted with naphthenic acid and octadecyl alcohol by esterification at 140 ℃ and 180 ℃ in turn to form citric acid-beta-butylene glycol-citric acid-naphthenic acid -octadecyl alcohol(CBC -NO) claw macromolecule.It is show that the structures of CBC and CBC-NO are further confirmed by IR and H -NMR.The composition of CBC was determined by elemental analysis. The molecule formula of CBC is C16H22O14.CBC-NO can be dissolved in organic solvent but not in water.When CBC -NO content in light diesel oil is 600 μg/g ,the cold filter plugging point of the light diesel oil can be lowed for 8 ℃.
2009, 22 (2): 12-16.
Synthesis of Mesoporous Materials With Large Surface Area and Micropore Duct
CUI Miao, LI Feng-yan, SUN Gui-da, ZHANG Ling-ling,et al
Abstract1054)      PDF (242KB)(738)      
The mesoporous materials were synthesized by an nanometer assembly crystallization process and characterized by XRD ,BET ,SEM ,TEM and NH- TPD.The results of XRD show that the zeolite belongs to hexagonal symmetry,and it is a pure phase. The result of N adsorption-desorption isotherm shows that the zeolite has both micropore and mesopore structure and Langmuir surface area is 1135he circumscription blurry.The TEM photos show that the zeolite has dense aperture and inhomogeneous dimension.IR shows that the zeolite presents much more Bronsted and Lewis acidic sites than HMCM -41.The catalytic cracking activity of 1,3,5 triisopropylbenzene over the zeolite is much higher than that over HMCM -41due to its structure and more acid amount.
2009, 22 (2): 17-19.
Depressive Effect of Polyacrylate (PA) Pour Point Depressant on Waxy Crude Oils
YANG Fei, LI Chuan-xian, LIN Ming-zhen, LI Zhi-yan, YU Tao
Abstract1761)      PDF (464KB)(644)      
Using differential scanning calorimeter (DSC ), the crystallization abilities of polyacrylate (PA) pour point depressant and waxy crude oils doped/undoped with PA were studied;then the morphology of wax crystals in the waxy crude
oils doped/undoped with PA was investigated through a polarized light microscope and the depressive effect of PA on Changqing and Qinghai waxy crude oils was evaluated by the pour point tests and rheological experiments.The results show that the crystallization ability of PA improved greatly by increasing the alkyl side chain length of PA but kept unchanged with the increase of average molecular weight of PA.The addition of PA can inhibit the wax precipitation and decrease the wax appearance temperature of waxy crude oils.The size of wax crystals become larger and the structure of them become compact after PA addition,leading to the great improvement of the low temperature rheology of waxy crude oils.The depressive effect of PA on waxy crude oils are related to the crude oil composition and the molecular structure of PA.With the increasing of wax content and the fraction of wax with large carbon number, the depressive effect greatly decreased. The average molecular
weight of PA affected its depressive effect by controlling the solubility of PA in waxy crude oils:the solubility of PA in crude oils decreased with increasing the average molecular weight of PA, thus reducing the interactions between waxes and PA molecules and inhibiting the depressive effect of PA.The better matching the alkyl side chain of PA with the carbon number ofwax in crude oils,the better depressive effect of PA.
2009, 22 (2): 20-25.
Inhibition Properties of Acidizing Corrosion Inhibitor for N80 Steel in Hydrochloric Acid
YANG Yong-fei, YAO Jun, ZHAO Xiu-tai, ZHAO Xiao-ke
Abstract1417)      PDF (448KB)(369)      
Parent corrosion inhibitor was synthesized with quinoline and benzyl chloride,and then mixed with synergist and dispersant to prepare organic nitrogen quaternary ammonium corrosion inhibitor.Corrosion control ability of the prepared inhibitor was evaluated using static weight-loss method and electrochemical polarization curve. The results show that the prepared corrosion inhibitor can efficiently protect N80 steel at 135 ℃ in mass fracion of 15% HCl;It is a type of mixed mode corrosion inhibitor mainly repressing negative pole process,and the adsorption of inhibitor molecules fits Bockris-Swinkels
adsorption isotherm on the steel surface.Scanning electron microscope was applied to investigate surface morphology of N80steel in HCl before and after corroded.The inhibition mechanism of corrosion inhibitor was analyzed.The results indicate that the corrosion inhibitor can successfully restrain acidic component erode N80 steel.
2009, 22 (2): 26-29.
Synthesized p-t-Butylcatechol With Acidic Zeolite
ZHU Da-yu, JIN Wen-ying, CHEN Wen-yi
Abstract840)      PDF (266KB)(565)      
The p-t-butylcatechol (TBC) was synthesized from catechol, isobutylene and acidic zeolite using as a new catalyst.Effect of process conditions on reaction was investigated. The optimum technology parameters were obtained.The
yield of TBC is above 85% every time when the reaction temperature is140 ℃, the reaction time is 8 h,the mole ratio of catechol to isobutylene is 1:1 .2,and mass fraction of the catalyst is 20% which can be repeatedly used more than 30 times.
2009, 22 (2): 30-33.
The Performance of Different Humidity Sulfured Hydrogen Absorbed on the Surface of Ferrous Oxide
YANG Shu-yi, LI Ping, ZHANG Zhen-hua, ZHAO Shan-lin,rt al
Abstract784)      PDF (295KB)(555)      
The sulfured hydrogen gas adsorbed on the surface of ferrous oxide was investigated.The effect of temperature,humidity of sulfured hydrogen gas,volume ratio of sulfured hydrogen gas and humidity of ferrous oxide was discussed.The results show that decreasing sulfide temperature,increasing humidity and volume ratio of sulfured hydrogen gas would enhance the absorb reaction.And when the humidity of ferrous oxide was 10%,the absorb volume ratio of sulfured hydrogen gas is larger than other humidity of ferrous oxide.Another conclusion is that dry sulfured hydrogen gas adsorbed on the surface of
ferrous oxide and the product is sulfide ferrous,which can make an effect of corruption on the equipment.
2009, 22 (2): 34-37.
Optimization of Process Parameters on Printing and Dyeing Wastewater Treatment With Fenton Reagent
ZHANG Yong-li 
Abstract924)      PDF (242KB)(556)      
Dyeing wastewater simulated with methylene blue(COD =2000 mg/L) was treated by the means of Fenton reagent oxidation,the COD removal rate for the evaluation of indicators,by the methods of single factor and orthogonal experiments,the Fenton reagent dosage,reaction time and initial pH was researched.The results show that the COD removal rates of water sample increas with the increasing of Fenton reagent dosages and the reaction time,and the fitting Fenton reagent dosage and reaction time are 5 mL reagent and 25 mL aqueous sample and 30 min respectively.With the adjustment of initial water pH,the COD removal rates changed like peaks and slopes,and the fitting value was 4.In the course of Fenton reagent oxidizing wastewater,the COD removal rates of aqueous sample are not affected obviously by the every level of the three factors;And at the optimized conditions,the COD removal rate of water sample is removed to 88.77%; The effect sequence of the three
factors are reaction time> Fenton reagent dosage> initial water pH.In the course of Fenton reagent oxidating wastewater,to the COD removal rate of aqueous samples,the influence of three factors in the each level is not obvious .
2009, 22 (2): 38-40.
The Reaction Conditions of Coke Formation in Hydrocracking Residual Oil
WANG Yue, QI Bang-feng, HE Feng-you, ZHU Xue-mei,et al
Abstract869)      PDF (293KB)(541)      
The conditions of coke formation and conversion of residual oil hydrocracking were studied intensively. Conditions included reaction temperature(410~440 ℃) and partial hygrogen pressure(3.0~7.0 MPa)and time(20~80 min). The experiment was carried in high pressure autoclave without catalyst. The degree of coke and conversion of residual oil hydrocracking increased as reaction temperature and time and partial hygrogen pressure  increased,  but partial hydrogen pressure  effected the degree of coke slightly. The results show that the optimum condition is: at 430 ℃ and 7.0 MPa when reacting 20 min. 
2009, 22 (2): 41-44.
Method for Detaching Karamay Oil Sand by Ultrasonic
XU Xiu-qiang, WANG Hong-yan, ZHENG De-wen
Abstract973)      PDF (238KB)(704)      
The method for detaching oil sand by ultrasonic was put forward aiming at the problems which oil-sand separation. The results show that the state of ultrasonic cavitation has large influence upon the effect of oil removing from oil sand, and the best state of ultrasonic cavitation is weak ultrasonic cavitation. The effects of the ultrasound frequency, power, time, temperature on the separation of oil and sands were studied. From orthogonal test, the optimum conditions of oil-sand separation are the ultrasonic frequency 40 kHz, utrasonic power 50 W, operative temperature 50 ℃ and treatment time 20 min. The removal rate of oil from oil sand is above 94% at this condition. It is show that the method for detaching oil sand by ultrasonic is feasible.
2009, 22 (2): 45-48.
Modified Y Zeolites and Their Behaviors in Selective Adsorptive Desulfurization for FCC Gasoline
ZHU He-li, SONG Li-juan, GAO Xiang, et al
Abstract1925)      PDF (339KB)(559)      
NaY zeolite was modified with oxalic acid. The HY zeolite were obtained by liquid phase ion exchange. And two Y zeolites (NaY,HY) were compared by selective adsorptive desulfurization from FCC gasoline.The results show that the HY zeolite adsorptive desulfurization effect is better than NaY zeolite. The molded HY zeolite is more effective than the unmolded HY zeolite. HY zeolite which contained 25%(mass fraction) γAl 2O 3 is more effective than HY zeolite which did not. When the static adsorptive desulfurization time of HY zeolite is 6 h,mass ratio of solid and fuel is 1∶3, WHSV is 0.5 h -1 ,the effect of HY is the best. The rate of regeneration of the molded HY zeolites is 92.69%.
2009, 22 (2): 49-51.
Design of Seal Structure in Compressor for Air Source Heat Pump Heat Unit
ZHOU Dao, TIAN Xu-dong, ZHONG Yu, WANG Lei
Abstract1882)      PDF (294KB)(538)      
2D axisymmetric model of seal structure in compressor for air source heat pump heat unit was established by using nonlinearity finite element theory of large deformation and contact problem.Some typical parameters of the seal structure
which might have the impact on the sealing performance ,such as gap,s dimension between flanges,chamfer radius of the groove,groove depth and groove width, were analyzed. It is show that the gap between flanges influences the maximum contact pressure and shear stress are very much,groove depth and groove width have a remarkable influence on the maximum
contact pressure and chamfer radius of the groove has a little impact on shear stress.
2009, 22 (2): 52-55.
The 3D Finite Element Simulation on CTOA During Fracture Process of Pipeline Steel
CHEN Fu-lai, SHUAI Jian, XU Kui
Abstract900)      PDF (345KB)(614)      
Based on large deformation theory, the simulation on CTOA specimen fracture process has been carried out with the 3D finite element model, according to the experimental stress-strain relation of pipeline steel, the (CTOA)c was calculated. The simulation results show that the deviations of the calculated values and the experimental values of the (CTOA)c are 10%~17.5%, and the (CTOA)c of the X70 and X80 is increased with the increasing of specimen thickness, and they have linear relation. The fitting predicted formulas of (CTOA)c are acquired by analyzing simulation results. The research findings can be applied directly in gas pipeline arrest design, therefore it is of great theoretical significance and application value.
2009, 22 (2): 56-58.
Fractal Characteristics of End FacesTopography in Friction Pair of Mechanical Seals
WEI Long, GU Bo-qin, FENG Fei, FENG Xiu,et al
Abstract829)      PDF (369KB)(508)      
The Weierstrass-Mandelbrot function was introduced, which can characterize the rough surface topography. Two methods to evaluate the fractal parameters of the rough surface topography (i.e. power spectrum and structure function) were analyzed. The radial and circumferential profiles of friction pair of GY70 mechanical seals were measured by the AF-LI type stylus profilometer, and the fractal characteristics of the profiles were analyzed by the structure function. The radial and circumferential fractal dimensions of the rotating ring end face are 1.293 and 1.291 respectively, and that of the stationary ring end face are 1.288 and 1.283. The results indicate that the rotating and stationary ring profiles of friction pair are isotropic and have the statistical self-affine dimension characters.
2009, 22 (2): 59-62.
Singular Stress Fields and Fracture for Periodic -Arrayed Indentation (Part II :Critical Load for Cracking)
WANG Xiao-hua, MA Ying-li, SUN Zhuang, XIE Yu-jun
Abstract1948)      PDF (256KB)(662)      
Periodic-arrayed indentation is one of the powerful tools in investigating the near surface properties of materials in the micro-/nano-scale.When an elastic substrate in half-plane was subject to indentations by a rigid ,flat - ended punch ,a singular stress field and K-dominant region should arise adjacent to the punch edges.When the intensification of such singular stress fields reaches its critical value, fracture will take place on the surface of the contact boundary. The cracking of indentation was a new type of fracture problem.By using the energy release rate of boundary translation the fracture of indentation has been formulized and critical load and critical cracking angle of the indentation have been found.
2009, 22 (2): 63-65.
Electrochemical Behavior in Chinese Typical Simulated Soil Solutions of X80 Pipeline Steel
DONG Mei, WU Ming
Abstract1738)      PDF (333KB)(555)      
The microstructure of X80 pipeline steel systemically was characterized by optical microscope, scanning electronic microscope, and transmission electron microscope, and studied electrochemical behavior of X80 pipeline steel in Ku'erle simulated soil solution, NS4 solution and Yingtan simulated soil solution by Potentiostat/Galvanostat model 2273.  It is shown that the microstructure of X80 pipeline steel is characterized by polygonal ferrite, acicular ferrite, and martensite-austenite (M/A) constituents.  There are dislocation cells and sub-grains in a ferrite grain and a lot of dislocation tangled around ferrite grain boundaries.  Only active region, and no
active-passive transition region is found in polarization curves of X80 pipeline steel in Ku'erle simulated soil solution, NS4 solution and Yingtan simulated soil solution.  Corrosive current density of X80 pipeline steel is the largest in Ku'erle simulated soil solution, and less in NS4 solutions, and the least in Yingtan simulated soil solution. Corrosive current density of X80 pipeline steel in Yingtan simulated soil solution is close to that of in NS4 solutions, but both of them much less than that of in Ku'erle simulated soil solution.
2009, 22 (2): 66-69.
Void Fraction Measurement by Single Wire Capacitance Probe
LIANG Fa-chun, CHEN Jing, CAO Xue-wen
Abstract1852)      PDF (246KB)(514)      
Using a swirl element mounted upstream of the test section,the asymmetry flow patterns such as stratified flow,annular flow were transformed into annular flow with uniform film thickness.Then a single electrical capacitance probe was
applied to measure the film thickness to obtain the mean void fraction.Extensive experiments were carried out in an air-water two phase flow loop.The results show that the capacitance probe output is the function of liquid film thickness and independent of liquid property and temperature.During the wide experimental range the void fraction measured by the single capacitance probe agreed well with that obtained by quick closing valve method.Since the flow pattern is transformed to symmetry type, the gas and liquid distribution along the probe wire can represent the whole section, the shortcoming of traditional probe
measurement method and tomography method is escaped.
2009, 22 (2): 70-72.
Personnel Exposure Risk Assessment in the Circumstance of Toxic Gas Leakage
ZHANG Bo, CHEN Guo-ming
Abstract1088)      PDF (270KB)(624)      
A CFD numerical simulation and dose reaction model combined approach for quantitative assessment of toxic gas leakage caused poisoninging were put forward.First of all,getting the toxic gas concentration distribution in time and space by CFD simulation; and then calculating toxic dose according to gas concentration and exposure time; the last, evaluating exposure personnel death percentage according to dose reaction model.An example of hydrogen sulfide leakage from a sulfide recycling installation has been studied and death risks of monitor points within a range of 0~300 m have been evaluated
quantitatively.The results indicate that this approach can assess personnel death risks quantitatively of any position at any time within the leakage and dispersion area.It can be widely used in problems related to risk assessment about toxic gas leakage and dispersion consequences.
2009, 22 (2): 73-76.
Process Simulattion and Performance Analysis of Gas,Heat and Power Cogeneration System in Winter
ZHAO Zhong-you, SHEN Sheng-qiang
Abstract1700)      PDF (216KB)(615)      
The model for gas, heat and power cogeneration system in winter was established. State parameters and procedure parameters of the system were obtained by process simulation on platform of Aspen Plus. Performance of the system was evaluated by energy integrated utilization coefficient of the system, profit, thermal efficiency of combined cycle and energy integrated utilization coefficient of heat-power cogeneration subsystem. Influences of key operation variables on these coefficients were analyzed. The results show [KG*4]that the [KG*4]thermal [KG*4]efficiencies of [KG*4]gas [KG*4]cycle, vapor [KG*4]cycle and combined cycle are 33.55%, 29.76% and 38.48% respectively. The energy integrated utilization coefficient of the system and the energy integrated utilization coefficient of heat-power cogeneration subsystem are 75.94% and 53.31% respectively.
2009, 22 (2): 77-80.
Research of Remote Monitoring and Control System for Industrial Process Based on Web Technology
DENG WumZHAO Hui-min,YANG Xin-hua,TANG Fei-long
Abstract1405)      PDF (395KB)(542)      
On the basis of the remote monitoring and control system function and structure, according to the industrial process,The remote monitoring and control system structure for industrial process based on Web technology was presented.From system development perspective,the key techniques of the development system,including Web application development,socket data communication, JDBC access, data gather, control tactic and real -time data etc were researched. A remote monitoring and control systems with high reliability was designed and implemented.The system shows that the remote
monitoring and control system for the chemical industrial process has the merits of stable working,swiftle control ,real-time transmitting data,high reliability and so on.
2009, 22 (2): 81-84.
Oil-Gas Exploiting Monitoring System Based on WSN
LI Yong, WANG Ping, CAI Lin-qin, WANG Heng
Abstract1847)      PDF (330KB)(580)      
Large scale application of wireless sensor net for industry field monitoring and control is inadequate based on the analysis of oil-gas exploiting process,The feasible well-site monitoring system solution,which adopt suitable techniques
were proposed.The solution includes:wireless instrument interface card,star and Mesh topology,hybrid power supply of main and battery,power management based on application requirement.The simulation result of dynamic power management indicates that large percentage battery power can be saved under steady operation conditions.
2009, 22 (2): 85-87.
A Cutting Recognition Algorithm Based on Support Vector Machine and Texture
YANG Xiao-min,RAN Fei,WU Wei,CHEN Mo,et al
Abstract1694)      PDF (530KB)(571)      
In the cutting logging process,how to recognize the cuttings automatically ,quickly and correctly is very important.A cutting recognition algorithm based on Gabor filter and SVM was proposed to resolve this problem. The algorithm used
Gabor filter to get the cuttings' features.Then the features were used to train the support vector machine classifier and the cuttings were classified by using the trained support vector machine.Using the algorithm,after logged 4 wells of Luodai gas reservoir,a high recognition rate can be reached at 90%. The experimental results demonstrate the algorithm is feasible,robust and applicable.
2009, 22 (2): 88-92.
Design and Development of Long - Distance Pipeline Leakage Detection System
YU Dong-liang, ZHANG Lai-bin, LIANG Wei, et al
Abstract1545)      PDF (343KB)(632)      
The designed and developed leakage detection system was used to monitor the long-distance pipeline operation condition.This system is mainly composed of three modules including multi-sources information acquisition module,data
storage and query module,leakage analysis and diagnosis module.The OPC technology was applied to real-timely and quickly acquire the field PLC information,which can resolve the information missing problem resulted by the low-frequency SCADA system.The data was stored with BLOB format,and the query function was also realized.Projective algorithm was used for de-noising to get the weak leakage feature signals.Furthermore,the time difference of negative pressure wave transmission was calculated by correlation analysis as well as its velocity was solved dynamically.Field tests indicate that this system can meet the field requirement with high location precision.
2009, 22 (2): 93-96.
Oxidative Desulphurization in Hydrogen Peroxide/Formic Acid/Sulfuric Acid System
XIONG Jie -ming,CHI Yao -ling,HU Ying -xi,et al
Abstract1106)      PDF (310KB)(612)      
Sulfides in diesel oil can be oxidized and then removed by hydrogen peroxide/organic acid system, and the desulphurization rate depends on the system acidity. Inorganic sulfide acid can esaily adjust the system acidity, and thus
improve the desulphurization rate.Benzothiophene was selected as model sulfide and dissolved in n-octane to form model diesel,hydrogen peroxide / formic acid /sulfuric acid were used as the oxidative system.Experiment has been carried out to investigate the catalytic performance of sulfuric acid and the effect of reaction conditions on the oxidative desulphurization rate.The results show that the desulphurization rate can reach to 95% when the molar ratio of hydrogen peroxide to formic acid to sulfuric acid to benzothiophene is 6.4:2.12:1.50:1;The addition of a small amount of sulfuric acid can raise the system acidity and catalyzes the formation of performic acid.Furthermore,the persulphuric acid with stronger oxidativity produced from sulfuric acid also increases the desulphurization rate,and thus increase the desulphurization rate 10%~29%.The amount of sulfuric acid and formic acid,reaction time and temperature had clear effects on the desulphurization rate.Excessive sulfuric acid would result in too strong acidic system which causes the valid decomposing of hydrogen peroxide and thus the reduction of desulphurization rate,and the suitable molar ratio of sulfuric acid to benzothiophene is from 0.30to 2.10.
2009, 22 (3): 1-4. DOI: 10.3696/j.issn.1006-396X.2009.03.001
Synthesis of Acetal With Solid Super Acid Catalyst S2O2-8/ZrO2
WANG Jun-li,MENG Shuang-ming,LI Zhong,et al
Abstract2968)      PDF (290KB)(573)      
The S 2O 2- 8/ZrO 2  solid acid catalyst was prepared from ZrOCl 2 and (NH 4) 2S 2O 8 by precipitation, aging, filtering, washing, drying, impregnation and calcination processes. The characterization of the catalyst was performed using XRD, FT-IR and NH 3-TPD. The effect of calcination temperature on the acidic property, textural property and catalytic perfomance of S 2O 2- 8/ZrO 2 solid acid catalysts was studied. XRD patterns show that the catalyst present is higher tetragonal phase. FT-IR spectra shows that S 2O 2- 8 is strongly bind with the ZrO 2 surface bidentately. With S 2O 2- 8/ZrO 2 as catalyst,the effects of molar ratio of glycol to aldehyde, quantity of catalyst, reaction time on the yield of acetalation was more systematically studied and the best reaction conditions were confirmed.  The results show that the molar ratio of butyraldehyde to glycol is 1∶1.4, the quantity of catalyst is equal to 0.25% of feed stocks, the reaction time is 50 min, and the yield of butyraldehyde glycol acetal can reach 75.8%; the yield of benzaldehyde glycol acetal is 68.8% under the following conditions:molar ratio of benzaldehyde to glycol 1∶1.25, the quantity of catalyst 0.5% of feed stocks, the reaction time 50 min.
2009, 22 (3): 5-8. DOI: 10.3696/j.issn.1006-396X.2009.03.002