Numerical Analysis of Ultrasonic Elliptical Vibration Turning Titanium Alloy TC4 Based on ABAQUS

doi:10.12422/j.issn.1672-6952.2023.05.010

Journal of Liaoning Petrochemical University ›› 2023, Vol. 43 ›› Issue (5): 61-67.DOI: 10.12422/j.issn.1672-6952.2023.05.010

• Mechanical Engineering • Previous Articles Next Articles

Numerical Analysis of Ultrasonic Elliptical Vibration Turning Titanium Alloy TC4 Based on ABAQUS

Shiyun GAO(), Zilong DENG(), Xingjun GAO, Yan HE

School of Mechanical Engineering，Liaoning Petrochemical University，Fushun Liaoning 113001，China

Received:2022-10-28 Revised:2022-11-10 Online:2023-10-25 Published:2023-11-06
Contact: Zilong DENG

基于ABAQUS的超声椭圆振动车削钛合金TC4数值分析

高势云(), 邓子龙(), 高兴军, 何艳

辽宁石油化工大学机械工程学院，辽宁抚顺 113001

通讯作者: 邓子龙
作者简介:高势云（1996⁃），男，硕士研究生，从事机械制造及其自动化方面的研究；E⁃mail：1262610284@qq.com。
基金资助:
辽宁省教育厅科学技术研究项目(LJKZ0383)

Abstract

Abstract:

Titanium alloy TC4 will have problems such as workpiece deformation and bonding during the machining process, so the processing is difficult. This study used ABAQUS software to create a simulation model. In this paper, the influence of ultrasonic elliptical vibration turning and conventional cutting on the mechanical characteristics of titanium alloy TC4 was compared, and the influence of the cutting speed, tangential amplitude, frequency and cutting depth of ultrasonic elliptical vibration turning TC4 titanium alloy on the cutting force was analyzed. The results show that the average cutting force of ultrasonic elliptical vibration cutting increases with the increase of cutting depth and cutting speed, and decreases with the increase of tangential amplitude and vibration frequency. Compared with conventional cutting, ultrasonic elliptical vibration cutting can significantly reduce cutting force, improve surface machining quality and improve machining efficiency..

Key words: Turning, Ultrasonic elliptic vibration, TC4, Performance analysis, Cutting force

摘要：

钛合金TC4在加工过程中会出现工件变形及黏结等问题，因此加工难度较大。利用ABAQUS软件创建仿真模型，对比了超声椭圆振动车削和常规切削对钛合金TC4力学特点的影响，并对比分析了超声椭圆振动车削钛合金TC4的切削速度、切向幅值、频率和切削深度对切削力的影响。结果表明，超声椭圆振动切削平均切削力随着切削深度及切削速度的增加而增加；随着切向幅值及振动频率的增加而减小；与常规切削相比，超声椭圆振动切削能够明显降低切削力，改善表面加工质量，提高加工效率。

关键词: 车削, 超声椭圆振动, TC4, 性能分析, 切削力

CLC Number:

TQ134

Shiyun GAO, Zilong DENG, Xingjun GAO, Yan HE. Numerical Analysis of Ultrasonic Elliptical Vibration Turning Titanium Alloy TC4 Based on ABAQUS[J]. Journal of Liaoning Petrochemical University, 2023, 43(5): 61-67.

高势云, 邓子龙, 高兴军, 何艳. 基于ABAQUS的超声椭圆振动车削钛合金TC4数值分析[J]. 辽宁石油化工大学学报, 2023, 43(5): 61-67.

Figures/Tables 15

参数	数值
A/MPa	831.355
B/MPa	857.932
$n$	0.302
C	0.015
$m$	0.724

参数	数值
A/MPa	831.355
B/MPa	857.932
$n$	0.302
C	0.015
$m$	0.724

参数	数值
$d 1$	－0.09
$d 2$	0.25
$d 3$	－0.50
$d 4$	0.14×10^－2
$d 5$	3.87

参数	数值
$d 1$	－0.09
$d 2$	0.25
$d 3$	－0.50
$d 4$	0.14×10^－2
$d 5$	3.87

参数	数值
参数	常规切削	UEVC
切削深度（ $a p$ ）/mm	0.100	0.050，0.100，0.150
切向幅值（ $A x$ ）/mm	0	0.010，0.012，0.020
频率（ $f$ ）/kHz	0	16，20，30
切削速度 $(v)$ /(mm·s^－1）	300	200，300，400
纵向幅值（ $A y$ ）/mm	0	0.010

参数	数值
参数	常规切削	UEVC
切削深度（ $a p$ ）/mm	0.100	0.050，0.100，0.150
切向幅值（ $A x$ ）/mm	0	0.010，0.012，0.020
频率（ $f$ ）/kHz	0	16，20，30
切削速度 $(v)$ /(mm·s^－1）	300	200，300，400
纵向幅值（ $A y$ ）/mm	0	0.010

References 17

1	李勋.超声椭圆振动车削技术研究［D］.北京：北京航空航天大学，2007.
2	SHAMOTO E，MORIWAKI T.Study on elliptical vibration cutting［J］.CIRP Annals，1994，43（1）：35⁃38.
3	BABITSKY V I，KALASHNIKOV A N，MEADOWS A，et al.Ultrasonically assisted turning of aviation materials［J］.Journal of Materials Processing Technology，2003，132（1⁃3）：157⁃167.
4	HUANG W H，YU D P，ZHANG X Q，et al.Ductile⁃regime machining model for ultrasonic elliptical vibration cutting of brittle materials［J］.Journal of Manufacturing Processes，2018，36：68⁃76.
5	ASTASHEV V K，BABITSKY V I.Ultrasonic cutting as a nonlinear（vibro⁃impact）process［J］.Ultrasonics，1998，36（1⁃5）：89⁃96.
6	PUJANA J，RIVERO A，CELAYA A.Analysis of ultrasonic⁃assisted drilling of Ti6Al4V［J］.International Journal of Machine Tools and Manufacture，2009，49（6）：500⁃508.
7	GOTO T，WATANABE T，KANAI H，et al.Fabrication of micro⁃cBN end mill and improvement of micromilling performanceby application of ultrasonic vibration cutting［J］.Journal of the Japan Society for Abrasive Technology，2010，54（2）：105⁃110.
8	MITROFANOV A V，BABITSKY V I，SILBERSCHMIDT V V.Finite element simulations of ultrasonically assisted turning［J］.Computational materials science，2003，28（3⁃4）：645⁃653.
9	NATH C，RAHMAN M.Effect of machining parameters in ultrasonic vibration cutting［J］.International Journal of MachineTools and Manufacture，2008，48（9）：965⁃974.
10	HE Y，ZOU P，ZHU W L，et al.Ultrasonic elliptical vibration cutting of hard materials：Simulation and experimental study［J］.The International Journal of Advanced Manufacturing Technology，2017，91（1）：363⁃374.
11	童景琳，卫官.超声椭圆振动切削钛合金切削力特性研究［J］.振动与冲击，2019，38（9）：208⁃215.
12	何俊，夏斌.TC4钛合金超声波椭圆振动切削仿真研究［J］.组合机床与自动化加工技术，2013（11）：17⁃19.
13	张翔宇，张德远，隋翯，等.切深对椭圆超声振动切削机理的影响［J］.航空学报，2017，38（4）：303⁃311.
14	王跃，轧刚，王翠英.超声波椭圆振动切削研究［J］.电加工与模具，2010（3）：38⁃40.
15	柏伟.典型难加工材料振动辅助切削机理与可加工性实验研究［D］.武汉：华中科技大学，2018.
16	李军.基于SHPB试验及仿真的钛合金切削数值模拟研究［D］.天津：天津大学，2014.
17	LESUER D R.Experimental investigations of material models for Ti⁃6Al⁃4V titanium and 2024⁃T3 aluminum［R/OL］. Springfield，Virginia：US Department of Transportation Federal Aviation Administration，2000.（2017⁃01⁃04）［2022⁃05⁃08］.https：//www.docin.com/p⁃1826263805.html.

[1]	Changhua Lin, Yang Li, Hongwei Chen, Weiqiang Qian, Lianjun Deng. Design and Thermodynamic Performance Analysis of Solar Heating Crude Oil System [J]. Journal of Liaoning Petrochemical University, 2023, 43(1): 43-48.
[2]	Daming Zhao, Xingjun Gao, Yue Wang, Zilong Deng. Design of Piezoelectric Ceramic Pliable Microgripper Based on Two Flexible Hinges [J]. Journal of Liaoning Petrochemical University, 2022, 42(1): 64-69.
[3]	Zhengyi Wei, Xingjun Gao, Zilong Deng, Lin Fan. Research on Cutting Performance of GH4169 in Ultrasonic Elliptical Vibration Turning Based on ABAQUS [J]. Journal of Liaoning Petrochemical University, 2021, 41(6): 67-71.

Numerical Analysis of Ultrasonic Elliptical Vibration Turning Titanium Alloy TC4 Based on ABAQUS

基于ABAQUS的超声椭圆振动车削钛合金TC4数值分析

HTML

PDF

Knowledge

Abstract

Cite this article

share this article

Figures/Tables 15

References 17

Related Articles 3

Recommended Articles

Metrics